{"id":4228,"date":"2021-08-16T14:02:48","date_gmt":"2021-08-16T19:02:48","guid":{"rendered":"https:\/\/jimsghost.place\/?p=4228"},"modified":"2024-12-28T18:05:24","modified_gmt":"2024-12-28T23:05:24","slug":"marsh-turret-introduction-en","status":"publish","type":"post","link":"https:\/\/jimsghost.place\/?p=4228","title":{"rendered":"MARSH TURRET: Introduction"},"content":{"rendered":"\n<p>Breaking tradition, this project starts with a relatively brief foreword \u2014 and an advertisement. After all, if we\u2019re discarding traditions, why not go all in?<\/p>\n\n\n\n<!--more-->\n\n\n\n<p>In essence, everything that needs to be said about this project can be summed up in a single phrase: \u201cThe Black Widow is done.\u201d My primary workhorse printer has officially reached the end of its operational life. It\u2019s not just the components that are worn out \u2014 motors, belts, and lead screws \u2014 it\u2019s the very foundation, the frame itself, that\u2019s been run into the ground. The print bed rollers have practically chewed it up.<\/p>\n\n\n\n<p>A couple of months ago, I was ready to revisit my mechanical dog project. However, I quickly realized that without the ability to produce high-quality, complex parts, continuing with the robot was futile. At this stage of development, the project demands significant investments. And honestly, I\u2019d rather not see expensive, precise components mounted on warped, delaminating panels with the excuse, \u201cI\u2019ll fix it properly\u2026 someday.\u201d<\/p>\n\n\n\n<p>Sure, you can repair anything \u2014 including a 3D printer. Rollers, belts, lead screws, even the entire frame\u2014everything can be replaced. It\u2019s not a monumental task, especially for an avid DIY enthusiast. In fact, I\u2019ve performed all these repairs on the Widow multiple times over the years.<\/p>\n\n\n\n<p>But there comes a time when you have to acknowledge that a piece of equipment has reached the end of its service life. Continuing to push it becomes counterproductive and, frankly, unsatisfying. At this point, it\u2019s simpler and often cheaper to build a new printer from scratch\u2014or, dare I say, buy one.<\/p>\n\n\n\n<p>Buy one! Ha! Good joke\u2026 \ud83d\ude42<\/p>\n\n\n\n<p>And so begins a new project with the provisional name \u201cMarsh Turret.\u201d Let\u2019s go!<\/p>\n\n\n\n<p>The printer will be made entirely of metal. No plastic in the load-bearing parts of the structure. No T-profiles made of \u201cChinese foil.\u201d No \u201cstandard mounts\u201d or \u201cmodular assembly designs.\u201d And absolutely no rubber wheels or rollers! Let the device be heavier than Cannibal Corpse in their prime \u2014 I\u2019ll manage. What matters is that it will be a \u201cheavy duty\u201d printer. A true workhorse. Not a frivolous English racehorse for show, but a reliable draft Percheron built for long and grueling tasks.<\/p>\n\n\n\n<p>Allow me to introduce the concept of a premium-class 3D printer, the \u201cMarsh Turret,\u201d designed and built from scratch by the lead (and sole) engineer of <a href=\"https:\/\/texasshooterssupply.com\/\">Texas Shooters Supply<\/a> (and yes, that was the promised advertisement):<\/p>\n\n\n\n<figure class=\"wp-block-gallery aligncenter has-nested-images columns-default is-cropped wp-block-gallery-1 is-layout-flex wp-block-gallery-is-layout-flex\">\n<figure class=\"wp-block-image size-medium\"><a href=\"https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-16-08_005.jpg\"><img loading=\"lazy\" decoding=\"async\" width=\"640\" height=\"323\" data-id=\"1776\" src=\"https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-16-08_005-640x323.jpg\" alt=\"\" class=\"wp-image-1776\" srcset=\"https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-16-08_005-640x323.jpg 640w, https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-16-08_005-1024x517.jpg 1024w, https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-16-08_005-768x388.jpg 768w, https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-16-08_005-1536x776.jpg 1536w, https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-16-08_005.jpg 1686w\" sizes=\"auto, (max-width: 640px) 100vw, 640px\" \/><\/a><\/figure>\n\n\n\n<figure class=\"wp-block-image size-medium\"><a href=\"https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-16-08_004.jpg\"><img loading=\"lazy\" decoding=\"async\" width=\"640\" height=\"323\" data-id=\"1777\" src=\"https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-16-08_004-640x323.jpg\" alt=\"\" class=\"wp-image-1777\" srcset=\"https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-16-08_004-640x323.jpg 640w, https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-16-08_004-1024x517.jpg 1024w, https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-16-08_004-768x388.jpg 768w, https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-16-08_004-1536x776.jpg 1536w, https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-16-08_004.jpg 1686w\" sizes=\"auto, (max-width: 640px) 100vw, 640px\" \/><\/a><\/figure>\n\n\n\n<figure class=\"wp-block-image size-medium\"><a href=\"https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-16-08_003.jpg\"><img loading=\"lazy\" decoding=\"async\" width=\"640\" height=\"323\" data-id=\"1778\" src=\"https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-16-08_003-640x323.jpg\" alt=\"\" class=\"wp-image-1778\" srcset=\"https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-16-08_003-640x323.jpg 640w, https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-16-08_003-1024x517.jpg 1024w, https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-16-08_003-768x388.jpg 768w, https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-16-08_003-1536x776.jpg 1536w, https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-16-08_003.jpg 1686w\" sizes=\"auto, (max-width: 640px) 100vw, 640px\" \/><\/a><\/figure>\n\n\n\n<figure class=\"wp-block-image size-medium\"><a href=\"https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-16-08_002.jpg\"><img loading=\"lazy\" decoding=\"async\" width=\"640\" height=\"323\" data-id=\"1779\" src=\"https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-16-08_002-640x323.jpg\" alt=\"\" class=\"wp-image-1779\" srcset=\"https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-16-08_002-640x323.jpg 640w, https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-16-08_002-1024x517.jpg 1024w, https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-16-08_002-768x388.jpg 768w, https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-16-08_002-1536x776.jpg 1536w, https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-16-08_002.jpg 1686w\" sizes=\"auto, (max-width: 640px) 100vw, 640px\" \/><\/a><\/figure>\n\n\n\n<figure class=\"wp-block-image size-medium\"><a href=\"https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-16-08_001.jpg\"><img loading=\"lazy\" decoding=\"async\" width=\"640\" height=\"323\" data-id=\"1780\" src=\"https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-16-08_001-640x323.jpg\" alt=\"\" class=\"wp-image-1780\" srcset=\"https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-16-08_001-640x323.jpg 640w, https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-16-08_001-1024x517.jpg 1024w, https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-16-08_001-768x388.jpg 768w, https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-16-08_001-1536x776.jpg 1536w, https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-16-08_001.jpg 1686w\" sizes=\"auto, (max-width: 640px) 100vw, 640px\" \/><\/a><\/figure>\n<\/figure>\n\n\n\n<p>In fact, it\u2019s no longer just a concept. The printer is 99% complete in metal and already capable of producing parts of quite decent quality. It\u2019s just that part of this article was written back when it really was nothing more than a bare concept and some computer graphics.<\/p>\n\n\n\n<p>Key Features of the Marsh Turret:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Like the Widow, this printer will follow the classic Cartesian design. I remain somewhat skeptical and wary of \u201cdelta,\u201d \u201cSCARA,\u201d and other unconventional setups. If I had several printers to play with, sure, I could experiment. But under the current circumstances, I need something that works, not something flashy. That\u2019s why the more intuitive and extensively tested \u201cmoving bed\u201d design, with a wealth of information available on every possible pitfall, is the clear choice.<\/li>\n\n\n\n<li>A solid aluminum frame made of 6061 alloy \u2014 just on principle! I considered 7075, but it\u2019s ridiculously expensive and hard to source. However, I refuse to touch the flimsy 2024 alloy. Let the YouTube tinkerers have fun with that soft, pliable material\u2014it\u2019s not for me.<\/li>\n\n\n\n<li>Steel guide rails with cylindrical sliding bearings: 16mm for the Y and Z axes, and 10mm for the X axis. The bearing blocks are CS16UU and CS10UU, so this thing will be built like a tank! I\u2019d even use a 16mm rod for the X axis, but I doubt even two motors could move it at any reasonable speed.<\/li>\n\n\n\n<li>Nema 17 motors: full-sized 17HS4401S models (0.46 Nm\/65 oz-in torque). One each for the X and Y axes, two for the Z axis, and two more for the extruders\u2014six motors in total. Each axis motor (X, Y, Z) has its own dedicated TL-smoother between the motor and the driver.<\/li>\n\n\n\n<li>Reinforced drive belts. Not the cheap rubber-nylon GT2 belts you can find anywhere for a dollar per 10 meters, but special composite ones with fiberglass reinforcement and neoprene backing under the teeth. These grip the pulleys like hungry dogs and could even handle a CNC router without stretching \u2014 let alone a 3D printer.<\/li>\n\n\n\n<li>Heated bed: 310\u00d7310mm, 24V, 220W. Every square millimeter of it is usable for printing. This is slightly larger than the late Black Widow\u2019s bed, which was officially 370\u00d7250mm. However, due to design limitations, the Widow could only print within an area of about 300\u00d7200mm. My printer will have no such design flaw \u2014 the entire bed, edge to edge, will be accessible for printing, even with two independent printheads (see below).<\/li>\n\n\n\n<li>Two independent printheads, 24V, 40W each. Truly independent \u2014 not a single \u201cdual\u201d nozzle with a shared hotend. This setup allows printing with two different materials simultaneously. For instance, you could print a robot wheel with a rigid plastic hub and a soft \u201crubber\u201d tire in one piece. A single-nozzle \u201cdual\u201d system can\u2019t do this, as mixing plastics with different properties and temperature requirements in a shared hotend mid-print is a recipe for disaster. Hence, two autonomous printheads, each with its own unique settings.<\/li>\n\n\n\n<li>Separate power supplies for electronics and heating elements. Two independent 600W units (with a 50% power reserve, according to calculations).<\/li>\n\n\n\n<li>High-power MOSFETs for all heating elements \u2014 not just the bed heater, as is common. This fully isolates the electronics from the heating power supply, preventing unfortunate incidents like, \u201cHey, let\u2019s draw ten amps directly from the controller board and see how it likes that!\u201d<\/li>\n\n\n\n<li>BLTouch for bed leveling: something I always meant to add to the Widow but never got around to. It\u2019s been sitting in its original packaging for years. Installing it on the Widow would have required flashing the controller firmware, which I kept putting off. But here, I\u2019m configuring everything from scratch anyway\u2026<\/li>\n\n\n\n<li>Bowden-style extruders mounted on the frame rather than the X carriage, with filament fed to the printheads through PTFE tubes. Yes, this approach has its downsides \u2014 significant ones. But it also has plenty of upsides. On the Widow, I used a direct-drive setup, and let me tell you, it wasn\u2019t perfect either. Both methods have their pros and cons. This time, I want to try the one I haven\u2019t experimented with yet.<\/li>\n\n\n\n<li>MKS-Base v1.6 controller running Marlin firmware. No need to complicate things. An older MKS-Base v1.2 served the Widow faithfully for years (after I accidentally fried its original controller).<\/li>\n\n\n\n<li>Raspberry Pi with OctoPrint and a camera for remote control and monitoring from anywhere with internet access. For years, this was my primary means of interacting with the Widow \u2014 I never once used an SD card for file transfers and barely touched the standard printer console with its screen and knob. I\u2019m thoroughly accustomed to managing everything through a browser window on any device (PC, phone, even an ironing board). I\u2019m not giving up this functionality.<\/li>\n\n\n\n<li>Convenient access to all components for maintenance or repairs. No need to disassemble half the printer just to tighten a belt or replace a bearing.<\/li>\n\n\n\n<li>Plastic components are limited to purely decorative uses or as minor secondary brackets\/spacers. With the Widow out of commission, this burden falls on the Photon resin printer. Resin parts are much more brittle than FDM plastic, so they can\u2019t be used for anything critical. And that\u2019s fine \u2014 fewer temptations.<\/li>\n\n\n\n<li>A unified, enclosed design with no external components like power\/control units or spool holders. I\u2019m done with the mess of peripherals sprawled across the table. All components, systems, and consumables must fit within a 2x2x2-foot volume\u2014give or take.<\/li>\n<\/ul>\n\n\n\n<figure class=\"wp-block-image aligncenter size-medium\"><a href=\"https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2121-07-27_01.png\"><img loading=\"lazy\" decoding=\"async\" width=\"640\" height=\"326\" src=\"https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2121-07-27_01-640x326.png\" alt=\"\" class=\"wp-image-1781\" style=\"aspect-ratio:16\/9;object-fit:cover\" srcset=\"https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2121-07-27_01-640x326.png 640w, https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2121-07-27_01-1024x522.png 1024w, https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2121-07-27_01-768x392.png 768w, https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2121-07-27_01-1536x783.png 1536w, https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2121-07-27_01.png 1671w\" sizes=\"auto, (max-width: 640px) 100vw, 640px\" \/><\/a><\/figure>\n\n\n\n<p>I\u2019ll note separately that not a single key component for this device will come from the late Black Widow \u2014 or from my stash. Also on principle. I\u2019m done with old parts. Everything will be brand new, ordered or custom-made specifically for this project.<\/p>\n\n\n\n<p>That said \u2014 anyone interested in the Black Widow? I\u2019ll strip it of all the homemade modifications, and from there it\u2019ll only need some TLC: replace the frame profiles worn down by the wheels, swap the polymer threaded rods on the Z-axis, change all the carriage rollers, the bed springs, the idler bearing on the Y-axis, all the belts, rework the wiring (there\u2019s a damaged heater wire in one of the channels temporarily bypassed), replace the extruder\u2019s drive gear, fix broken connectors here and there, and get a new glass bed\u2026<\/p>\n\n\n\n<p>Shipping these mortal remains back to their homeland would cost a fortune \u2014 it\u2019s not worth it. But I know some local DIYers read my posts. Winter is coming. Anyone up for a project to keep busy during the long winter evenings? Restoring it would still be easier than building a printer from scratch \u2014 I would know\u2026 We can negotiate the price.<\/p>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<p>The design of the printer came last, dictated entirely by functionality rather than aesthetics. As a result \u2014 the design is practically non-existent.<\/p>\n\n\n\n<p>The name, as is often the case, came about by chance. It all started when I stumbled upon a great self-etching primer at the store. It\u2019s perfect for painting aluminum, but its color was quite amusing \u2014 something from the \u201cmarsh\u201d palette of indistinct shades. However, I found it quite appealing and decided that some parts would remain painted only with this primer, giving the printer a sort of &#8220;military style&#8221; suited for marshy conditions. Thus, the project was initially named \u201cMarsh Kikimora\u201d due to its color and appearance.<\/p>\n\n\n\n<p>But then, a passing gunsmith at work happened to catch a glimpse of the project sketch. A man well advanced in years, far removed from cutting-edge technologies, and apparently old enough to remember when rifles didn\u2019t use unitary cartridges. At the moment, we\u2019re building custom AR-15s chambered in .50 Beowulf, and he assumed I was designing a new support stand for sighting in those beasts. This assumption ultimately led to the name being changed from \u201cKikimora\u201d to \u201cTurret.\u201d It still sounds equally eccentric, but at least it avoids the negative connotation of the word &#8220;Kikimora.&#8221; Well\u2026<\/p>\n\n\n\n<p>So, that\u2019s the entire introduction. The rest, I think, is self-explanatory \u2014 including what I\u2019ve been busy with over the past few months.<\/p>\n\n\n\n<figure class=\"wp-block-image aligncenter size-medium\"><a href=\"https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-08-14_001.jpg\"><img loading=\"lazy\" decoding=\"async\" width=\"640\" height=\"311\" src=\"https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-08-14_001-640x311.jpg\" alt=\"\" class=\"wp-image-1784\" style=\"aspect-ratio:16\/9;object-fit:cover\" srcset=\"https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-08-14_001-640x311.jpg 640w, https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-08-14_001-1024x498.jpg 1024w, https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-08-14_001-768x373.jpg 768w, https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-08-14_001-1536x746.jpg 1536w, https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-08-14_001.jpg 1920w\" sizes=\"auto, (max-width: 640px) 100vw, 640px\" \/><\/a><\/figure>\n\n\n\n<p>Of course, the photos show it not in its final form. Work on the last minor, but very important, details is ongoing as we speak.<\/p>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<p>And here\u2019s another break with conventions and traditions \u2014 the conclusion (almost) of the story revealed right at the beginning of the series of posts\u2026<\/p>\n\n\n\n<p>Namely \u2014 the result of the very first test print.<\/p>\n\n\n\n<p>It happened almost by accident. I wasn\u2019t planning to run the printer at the stage of assembly it was in. But my wife and I, the other day, managed to catch that thing (no, not syphilis). After an especially miserable Friday brought on by the situation, I decided that I wanted to see how it worked. Even if just approximately. Well\u2026 Before I get reassigned to my new position at the forges of Valhalla, where all DIYers go when they pass on with a screwdriver in hand at their workbench\u2026 You get the idea.<\/p>\n\n\n\n<p>I temporarily secured things here and there with zip ties and rubber bands where screws hadn\u2019t been installed yet, wrapped electrical tape around anything that might send me to the halls of Valhalla sooner than expected, hastily taught Marlin where each motor was connected (leaving 90% of the settings at \u201cdefault\u201d in the \u201cone random extruder\u201d configuration), somehow managed to compile the firmware through sheer force of will, ignoring the flood of warnings in the console, sliced the ever-popular Benchy model in the slicer program using the settings I\u2019d used for the Widow\u2026 And \u2014 here it is:<\/p>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-28f84493 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:15%\"><\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:70%\">\n<figure class=\"wp-block-video\"><video height=\"480\" style=\"aspect-ratio: 854 \/ 480;\" width=\"854\" controls preload=\"auto\" src=\"https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-08-15_000.mp4\"><\/video><\/figure>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:15%\"><\/div>\n<\/div>\n\n\n\n<p>I\u2019d say it\u2019s not bad for an almost completely unconfigured firmware with printing parameters entirely unsuitable for this printer:<\/p>\n\n\n\n<figure class=\"wp-block-gallery aligncenter has-nested-images columns-2 is-cropped wp-block-gallery-2 is-layout-flex wp-block-gallery-is-layout-flex\">\n<figure class=\"wp-block-image size-medium\"><a href=\"https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-08-15_004-4.jpg\"><img loading=\"lazy\" decoding=\"async\" width=\"640\" height=\"311\" data-id=\"1787\" src=\"https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-08-15_004-4-640x311.jpg\" alt=\"\" class=\"wp-image-1787\" srcset=\"https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-08-15_004-4-640x311.jpg 640w, https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-08-15_004-4-1024x498.jpg 1024w, https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-08-15_004-4-768x373.jpg 768w, https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-08-15_004-4-1536x746.jpg 1536w, https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-08-15_004-4.jpg 1920w\" sizes=\"auto, (max-width: 640px) 100vw, 640px\" \/><\/a><\/figure>\n\n\n\n<figure class=\"wp-block-image size-medium\"><a href=\"https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-08-15_004-3.jpg\"><img loading=\"lazy\" decoding=\"async\" width=\"640\" height=\"311\" data-id=\"1788\" src=\"https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-08-15_004-3-640x311.jpg\" alt=\"\" class=\"wp-image-1788\" srcset=\"https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-08-15_004-3-640x311.jpg 640w, https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-08-15_004-3-1024x498.jpg 1024w, https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-08-15_004-3-768x373.jpg 768w, https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-08-15_004-3-1536x746.jpg 1536w, https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-08-15_004-3.jpg 1920w\" sizes=\"auto, (max-width: 640px) 100vw, 640px\" \/><\/a><\/figure>\n\n\n\n<figure class=\"wp-block-image size-medium\"><a href=\"https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-08-15_004-2.jpg\"><img loading=\"lazy\" decoding=\"async\" width=\"640\" height=\"311\" data-id=\"1789\" src=\"https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-08-15_004-2-640x311.jpg\" alt=\"\" class=\"wp-image-1789\" srcset=\"https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-08-15_004-2-640x311.jpg 640w, https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-08-15_004-2-1024x498.jpg 1024w, https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-08-15_004-2-768x373.jpg 768w, https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-08-15_004-2-1536x746.jpg 1536w, https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-08-15_004-2.jpg 1920w\" sizes=\"auto, (max-width: 640px) 100vw, 640px\" \/><\/a><\/figure>\n\n\n\n<figure class=\"wp-block-image size-medium\"><a href=\"https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-08-15_004.jpg\"><img loading=\"lazy\" decoding=\"async\" width=\"640\" height=\"311\" data-id=\"1790\" src=\"https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-08-15_004-640x311.jpg\" alt=\"\" class=\"wp-image-1790\" srcset=\"https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-08-15_004-640x311.jpg 640w, https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-08-15_004-1024x498.jpg 1024w, https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-08-15_004-768x373.jpg 768w, https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-08-15_004-1536x746.jpg 1536w, https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-08-15_004.jpg 1920w\" sizes=\"auto, (max-width: 640px) 100vw, 640px\" \/><\/a><\/figure>\n<\/figure>\n\n\n\n<p>The main issue is the excessive amount of stringing. This isn\u2019t surprising, since the printing parameters for a direct-drive setup (as the Widow had) differ significantly from those needed for a Bowden system. At the very least, the retraction distance should have been set to at least twice as much. And the movement acceleration settings were a complete mess \u2014 I have no idea what the default firmware values were (probably something like \u201claunch at full speed,\u201d judging by the motors\u2019 anguished squeals). I even had to manually enable layer cooling directly from the power supply mid-print because I forgot to include that functionality in the firmware, and the controller simply ignored the cooling commands.<\/p>\n\n\n\n<p>But still!!!<\/p>\n\n\n\n<p>\u201cThey said I couldn\u2019t teach a llama to drive a car!\u201d (c)\u2026 Ha!<\/p>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<p><strong>P.S.<\/strong> This project has been made possible thanks to the support of the company where I work:<\/p>\n\n\n\n<figure class=\"wp-block-image aligncenter size-full\"><a href=\"https:\/\/texasshooterssupply.com\/\"><img loading=\"lazy\" decoding=\"async\" width=\"600\" height=\"367\" src=\"https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/TSS-600x367-1.png\" alt=\"\" class=\"wp-image-1791\"\/><\/a><\/figure>\n\n\n\n<p>I was given access to some machine hours (four full Saturday morning shifts) on one of our large industrial robots for personal use.<\/p>\n\n\n\n<figure class=\"wp-block-image aligncenter size-medium\"><a href=\"https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-08-11_001.jpg\"><img loading=\"lazy\" decoding=\"async\" width=\"640\" height=\"311\" src=\"https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-08-11_001-640x311.jpg\" alt=\"\" class=\"wp-image-1792\" style=\"aspect-ratio:16\/9;object-fit:cover\" srcset=\"https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-08-11_001-640x311.jpg 640w, https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-08-11_001-1024x498.jpg 1024w, https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-08-11_001-768x374.jpg 768w, https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-08-11_001-1536x747.jpg 1536w, https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/08\/2021-08-11_001.jpg 2048w\" sizes=\"auto, (max-width: 640px) 100vw, 640px\" \/><\/a><\/figure>\n\n\n\n<p>If not for TSS\u2019s support of my project, the joke about \u201cbuying a new printer\u201d wouldn\u2019t have been a joke at all. Some of the key components couldn\u2019t have been fabricated in my home workshop, which is primarily set up for woodworking, not metalwork. Beyond a hacksaw and a file, I don\u2019t have much there that\u2019s suitable for working with metal.<\/p>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<p>P.P.S. Honestly, I always knew it would end like this. Call it fate, sealed the moment I decided to get into this geeky hobby called \u201c3D printing\u201d several years ago. It just took me some time to realize it. And let me warn you \u2014 this happens to everyone who dares to walk this path. EVERYONE! Any DIY enthusiast who buys their first 3D printer from the Chinese will eventually find themselves in my position: file in hand, crafting some new crazy contraption, muttering, \u201cThis time, I\u2019ll do it right.\u201d<\/p>\n\n\n\n<p>With new possibilities comes the curse that accompanies this technology \u2014 a curse undoubtedly imposed by the Illuminati in the world government. To lift part of this curse, you\u2019ll need to kiss a frog. Whether you like it or not. By the way, the frog will remain a frog afterward. So don\u2019t count on \u201chappily ever after\u201d either\u2026<\/p>\n\n\n\n<p>That\u2019s how it is\u2026 <a href=\"\/?p=4239\">To be continued<\/a>.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Breaking tradition, this project starts with a relatively brief foreword \u2014 and an advertisement. After all, if we\u2019re discarding traditions, why not go all in?<\/p>\n","protected":false},"author":1,"featured_media":2212,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_sitemap_exclude":false,"_sitemap_priority":"","_sitemap_frequency":"","footnotes":""},"categories":[279],"tags":[242,246,310],"class_list":["post-4228","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-tools-en","tag-marsh-turret-en","tag-3d-printing-en","tag-machines-en"],"featured_image_src":"https:\/\/jimsghost.place\/wp-content\/uploads\/2021\/09\/d1dfbad5-6a45-473a-ba00-a08269cef4d6.webp","author_info":{"display_name":"Jim","author_link":"https:\/\/jimsghost.place\/?author=1"},"_links":{"self":[{"href":"https:\/\/jimsghost.place\/index.php?rest_route=\/wp\/v2\/posts\/4228","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/jimsghost.place\/index.php?rest_route=\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/jimsghost.place\/index.php?rest_route=\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/jimsghost.place\/index.php?rest_route=\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/jimsghost.place\/index.php?rest_route=%2Fwp%2Fv2%2Fcomments&post=4228"}],"version-history":[{"count":0,"href":"https:\/\/jimsghost.place\/index.php?rest_route=\/wp\/v2\/posts\/4228\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/jimsghost.place\/index.php?rest_route=\/wp\/v2\/media\/2212"}],"wp:attachment":[{"href":"https:\/\/jimsghost.place\/index.php?rest_route=%2Fwp%2Fv2%2Fmedia&parent=4228"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/jimsghost.place\/index.php?rest_route=%2Fwp%2Fv2%2Fcategories&post=4228"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/jimsghost.place\/index.php?rest_route=%2Fwp%2Fv2%2Ftags&post=4228"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}